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How High-Temperature, High-Pressure Steaming Affect The Noodle Quality

Views: 0     Author: Site Editor     Publish Time: 2025-06-27      Origin: Site

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Introduction

In modern noodle production, high-temperature, high-pressure (HTHP) steaming is a critical processing step that significantly enhances product quality. Compared to traditional atmospheric steaming, HTHP treatment (typically 100–120°C, 0.1–0.2 MPa) induces beneficial changes in starch, protein, and microstructure, leading to superior texture, extended shelf life, and improved cooking performance. This article explores the key positive impacts of HTHP steaming on noodle quality.

1. Enhanced Starch Gelatinization for Better Texture

1.1 More Complete Gelatinization

Under HTHP conditions, starch granules absorb water more efficiently, leading to uniform and complete gelatinization. This results in:

  • Smoother, more elastic noodles with reduced stickiness.

  • Improved chewiness, as the starch matrix forms a cohesive network.

1.2 Reduced Retrogradation (Starch Hardening)

  • Conventional steaming may leave partially ungelatinized starch, which hardens upon cooling.

  • HTHP steaming minimizes this issue, keeping noodles softer for longer periods.


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2. Stronger Gluten Network for Improved Structure

2.1 Protein Denaturation & Cross-Linking

  • Wheat gluten undergoes controlled denaturation under HTHP, forming a stronger, more elastic network.

  • Benefits:

    • Reduced breakage during drying, packaging, and transportation.

    • Better bite resistance (al dente texture) after cooking.

2.2 Enhanced Water Absorption & Cooking Stability

  • The optimized gluten structure helps noodles retain shape during boiling, preventing mushiness.


3. Microbial Safety & Extended Shelf Life

3.1 Effective Sterilization

  • HTHP steaming kills bacteria, molds, and heat-resistant spores (e.g., Bacillus species), which are common spoilage agents in noodles.

  • This reduces the need for chemical preservatives, supporting clean-label trends.

3.2 Delayed Lipid Oxidation

  • The rapid heat treatment inactivates enzymes that cause rancidity, extending shelf life.


4. Improved Rehydration & Cooking Performance

4.1 Faster Rehydration in Instant Noodles

  • The porous structure formed during HTHP steaming allows quicker water penetration, reducing preparation time.

4.2 Consistent Quality in Ready-to-Eat (RTE) Noodles

  • HTHP-processed noodles exhibit less variability in texture and cooking loss compared to traditionally steamed products.


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5. Industrial Advantages

5.1 Higher Production Efficiency

  • Shorter processing time due to accelerated heat transfer.

5.2 Reduced Energy Consumption

  • HTHP systems (e.g., continuous steamers) optimize energy use      compared to batch steaming.


Conclusion

High-temperature, high-pressure steaming is a game-changer in noodle manufacturing, delivering:
 Superior texture (elasticity, chewiness)
 Enhanced microbial safety (longer shelf life)
 Better cooking performance (faster rehydration, less breakage)
 Cost-effective production (faster processing, energy savings)

As demand for high-quality, shelf-stable noodles grows, HTHP steaming will remain a key technology for the industry. Future innovations may include smart humidity control and hybrid drying methods to further optimize quality.


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Ramen noodles

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